Clutch cable free play at the end of the clutch lever 10 X 15 mm. Measure: S camshaft-journal-to-camshaft-cap clear- ance Out of specification! Drain: S coolant from the coolant reservoir 4. Start the engine and let it warm up for sever- al minutes. Starter relay S Disconnect the relay unit coupler from the wire harness. Install: S brake pads S brake spring S brake caliper pins S brake caliper clips.
S brake fluid delivery passages brake caliper body Obstruction! Each manual provides step-by-step instructions based on the complete disassembly of the machine. Install the diaphragm brake master cylin- der reservoir or brake fluid reservoir. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques. Measure: S piston ring end gap Out of specification! S Tighten the bolts in increasing numerical order. Remove: S side cover right 3. Check: S brake fluid level Below the minimum level mark a! Securely support the motorcycle so that there is no danger of it falling over. Stand the motorcycle on a level surface.
Wash the carburetor in a petroleumbased solvent. Remove: S magneto cover 2. S Connect the pocket tester Ω 1 to the oil level switch. Check: S cooling system Leaks! Replace the starting circuit cut-off relay. S Check the voltage 12 V. Replace the rear wheel sprocket. Stand the motorcycle on a level surface.
For assembly, reverse the disassembly procedure. Stand the motorcycle on a level surface. S Connect the battery 12 V as shown. Stand the motorcycle on a level surface. S After filling, slowly pump the front fork leg up and down to distribute the fork oil. Add the recommended brake fluid to the proper level. Measure: S main axle runout with a centering device and dial gauge Out of specification! S brake fluid delivery passages brake master cylinder body Obstruction! Be extremely careful and note the follow- ing points: S Stop the engine before refuelling.
S Make sure that the battery vent is free of obstructions. S Adjust the front wheel static balance with the brake discs installed. S The valve lifter must turn smoothly when rotated by hand. Securely support the motorcycle so that there is no danger of it falling over. Add the recommended engine oil to the proper lev- 2. Any reproduction or unauthorized use without the written permission of Yamaha Motor Co. S Install washers on bolts 1 X S Install the cable holder on bolt 35.
Hundreds of pages allow you to print it out in its entirety or just the pages you need!! Check: S brake fluid level Below the minimum level mark a! Install: S intake camshaft sprocket S exhaust camshaft sprocket a. Wiring connections S Check the connections of the entire signal system. S Do not smoke and keep away from open flames, sparks, or any other source of fire. Main axle runout limit 0. Measure the cam- shaft journal diameter. Fill: S coolant reservoir with the recommended coolant to the maximum level mark a 13.
While pushing the brake lever forward, turn the adjusting dial 1 until the brake lever is in the desired position. Synchronize carburetor 1 to carburetor 2 by turning the synchronizing screw 1 in either direction until both gauges read the same. Headlight beam Direction moves to the right. Stand the motorcycle on a level surface. Start switch S Disconnect the right handlebar switch cou- pler from the wire harness. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Start switch S Disconnect the right handlebar switch cou- pler from the wire harness. S Since valve pads of various sizes are origi- nally installed, the valve pad number must be rounded in order to reach the closest equivalent to the original. Replace the timing chain tensioner housing. Properly connect the starting system. Coonect: S coolant reservoir hose 10. Cap bolt 20 Nm 2. .