Reinstall the drain plug and torque to 14 ft. Make sure the wheels are installed properly. Field test machine at low speed before putting into service. Slide the rear drive shaft out of the bearing carrier by pulling the bearing carrier assembly outward and tipping it down to remove the shaft. Inspect the gear teeth and the three tabs on the gears for To Assemble: wear. Inspect the level of the brake fluid before each operation. This vehicle handles differently than other vehicles, such as motorcycles and cars.
Glove Box Assembly 5-6 Nm 8-10 in. Polaris pressure and serious burns may result. Rinse well with tap water and dry off with clean shop towels. Remove the differential lock solenoid F from the carrier Inspect the bevel gear teeth for chipped, worn, or broken housing by turning the solenoid counterclockwise. Lubricate connecting rods with 0W-40 engine oil. Description Engine Lubricant 2870791 Fogging Oil 12 oz. Not all models come with all features.
Check the battery fluid level often. Using this repair manual is an inexpensive way to keep your equipment working properly. Screws 20 ± 5 in. Apply Loctitet 565 Thread Sealant to the clean and oil-free threads of the fitting. Connect the leads together and record the resistance.
All pages are printable, so print off what you need and take it with you into the garage or workshop. Reverse the removal procedure for the rest of the installation. Inspect the pinion shaft bushing for wear. Reinstall the oil hose on the fitting and reinstall the clamp. When requesting warranty service you must present your copy of the Warranty Registra- tion form to the dealer. Carefully remove the cylinder components. If the oil filter is obstructed, a bypass valve contained in the filter allows oil to bypass the filter element.
Do not Install outer retainer on top of spring. Start the engine and let it idle for 20-30 seconds. Follow these procedures when operating through water: 1. Number Location The machine model number and serial number are important for The transmission I. Check valve face for runout, pitting, and burnt spots. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. Remove the fill plug P and fill the mid gearcase with 6.
When riding in extremely dusty conditions replacement will be Apply the parking brake. Wash with a solution of one tablespoon baking soda and one cup water. Drive bearing out evenly by tapping on outer race only. To check the oil level follow the procedure listed below. By having a trusty repair manual you not only save money but you also get to experience the fun of do-it-yourself projects. The Install the retaining ring F into the output cover. Refer to Drain the oil from the mid drive gearcase.
It will be necessary to project the side profiles and measure from corner to corner. Driving Downhill Whenever descending a hill, follow these precautions: 1. To reset the service interval: Enter the diagnostic mode. Assemble rotors as marked when disassembled. Tighten vise to force bearing caps in. Replace Assemble the pinion shaft assembly if previously the seals as shown in the photo. Programmable Service Interval Gear Circuit Diagnostic Screen When the hours of engine operation equal the programmed This screen displays the resistance value in ohms being read at service interval setting, the wrench icon will flash for 5 seconds the gear switch input of the gauge.
If oil or water deposits are found, drain them into a suitable container. Torque the fill plug to 14 ft. Install spindle through the backside of the hubstrut. The resistance of the component is equal to tested value minus the lead Part Number Tool Description resistance. If the foam in wet conditions or at high throttle openings for inserts are dirty, clean the foam with a high flash point extended periods.
Carefully pull the output thru shaft Q through the or uneven wear. Install a new cotter pin. Install the bolts loosely, then tighten to 4-6 ft. The wires are located on the back side of the instrument panel. Do not smoke or allow open flames or sparks in or near the refueling area or where gasoline is stored.