Disassembly 1 Remove the front fork protector 1. Rear turn signal light For E-03, 28, 33 : 1. If any defect is found, replace the cushion lever with a new one. Replace the injector and ground. Major lubrication points are indicated as follows.
I944H1160006-02 5 Remove the cooling fan assembly 7. For this purpose, use of such an inspection form such as following will facilitate collecting information to the point required for proper analysis and diagnosis. Refer to 2 Remove the oil strainer 2. Water pump driven gear 7. I944H1140189-02 I944H1140188-01 16 15 14 13 12 11 10 9 8 7 6 5 16 15 14 13 12 11 10 9 8 7 6 5. Clamp: Contact the clamp with the horn bracket on its left side and clamp down the high-tension cord at the marked position. If play is found, readjust the steering.
Install the oil seal in the reverse order of removal. Incorrect I310G11A0024-01 6 After confirming that the electrolyte has entered the battery completely, remove the electrolyte containers from the battery. Cylinder head bolt M10 Initial a : 25 N·m 2. Before inserting piston into the cylinder, Subtract the piston diameter from the cylinder bore check that the gaps are so located. Special tool A : 09920—53740 Clutch sleeve hub holder I944H1530023-02 10 Remove the clutch push rod 16. Combination meter lower case 2. I944H1220009-01 7 Remove the oil seal stopper ring 7.
The fuel in the fuel tank 1 is pumped up by the fuel pump 2 and pressurized fuel flows into the injector 8 installed in the fuel delivery pipe 5. Special tool : 09900—25008 Multi-circuit tester set Tester knob indication. I944H11A0004-01 3 Remove the clutch release arm 2 , spring 3 and washer 4. Steering stem head nut 6. Water pump cover screw : Apply engine coolant.
Crankshaft Remove the crankshaft 1. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation. Short circuit in the W wire. Use a new cylinder bolt gasket 5 to prevent oil leakage. Check the monifold absolute pressure.
Other information considered as generally known is not included. If necessary, replace it with a new one. Housing end assembly Outside : Apply grease to sliding surface. Oil Jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. If measurement is out of specification, replace the piston. B : 09921—20240 Bearing remover set Replace the bearing if there is anything unusual.
In the throttle body is provided a bypass through which air volume is varied when the cutaway on the secondary throttle shaft is moved, causing the engine idle speed to be adjusted. B944H12406008 Removal 1 Loosen the rear axle nut 1. Front brake caliper mounting bolt 9. I944H1140294-01 14 Disconnect the clamp 13. Short circuit in the R wire. Remove the steering stem upper bracket 10.
Turn signal light mounting nut 2. Never remove the container from the battery. Install the cushion lever in the reverse order of removal. Clutch release camshaft : Apply grease. Terminal voltage check with a low battery voltage will lead to erroneous diagnosis. The seal rubber may and oil if a thread is smeared with them.