Exhaust system temperatures can reach 1000° F. Carbon clean will also reduce the possibility of bacterial growth in the fuel system. Use a suitable container to catch the brake fluid. The in-line filter is similar in appearance to a fuel filter, and is visible on the left side Location A. No single action on your part is as important as following the procedures for a proper break-in.
Turn the engine over several times. Always consult the exploded views in each manual section for torque values of fasteners before using standard torque. Replace all O-rings, seals, and worn components. Subtract this measurement from the a straight edge. Place the dowel pins in the crankcase and install a new Remove all traces of old gasket material. Transfer your weight to the rear of the vehicle. Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire pointing toward forward rotation.
Raising or lowering the slide increases or decreases the cross sectional This system supplies fuel during engine operation with throttle area in the venturi, and therefore the air velocity in the venturi valve closed 1 or slightly opened. Wear eye protection during assembly. Place shop towels beneath the oil filter. Use Banjo Bolt Torque: a suitable container to catch the brake fluid. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds. The service manual contains step-by-step instructions for almost all service, maintenance, and repair jobs. Always check to be sure the parking brake is disengaged before operating.
Stabilize the Fuel Fill the fuel tank. Remove both upper control arms I. Choose a crossing where both banks have gradual inclines. Remove the E-clip F , washer G , and the clutch rollers H. The actuator ball C in the camshaft is not replaceable. A fuel level test allows you to observe the height of the fuel in the float bowl without removing the carburetor.
When the cam 2871460 to the camshaft main journals and cam lobes. Valves must be replaced if worn, bent, or damaged. Torque the slide pin to specification. Inspect the 91T gear for nics, chips, or abnormal worn teeth. Inspection Inspect both the inner and outer sheave surfaces. Verify that the 9 volt battery is new.
Check the brake system for fluid leaks. Be sure the alignment pins are in place. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. Always use genuine Polaris parts.
Check the security and surface condition of the disc. Remove the fill plug and the transmission drain plug. Check for proper braking action and lever reserve. Always remove the ignition key when the vehicle is not in use. If the throttle cable should stick in an open position when the operator releases the throttle lever, the engine will stop, and power to the rear wheels will cease. Spacer Washers Spider Torque: 200 ft.
It contains sulfuric batteries require different service procedures. Inspect the magnetic coil 1 in the outer cover plate 16. Locate handlebar bolts 1 by removing the upper headlight pod. Clamp or pinch off the vent line 1 approximately 2I from the oil tank 2 , between the end of the oil tank vent fitting and the vent. Turn off the engine and remove the key to prevent loss during transporting. Remove the c-clip 3 that holds the gear selector switch 4 onto the shaft and remove the selector switch.
Remove Bolts T-25 Screws Remove the front radiator cap cover A by lifting upward. Remove the snap ring retaining the input shaft assembly. To identify which series the key is, take the first two digits on the original key and refer to the chart to the right for the proper part number. Install the stator plate being careful not to damage the seal. The rear step is measured as well Install new O-rings in the slide bolt bushing holes. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Upon disassembly, and float pin can be removed.
Using moderate hand pressure, hold the tool on top of the piston while using compressed air at the gearcase passage circled to force piston up and out of the case. If needed, remove the seal from the front of the snorkel shaft snorkel tube 11. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys, so if both keys are lost, the ignition switch must be replaced. Support caliper so as not to kink Support the machine. Press inside insert A until it snaps into place. Remove both lower control arm bolts.